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Home » Turnkey Solutions » Fruit Juice & Jam Lines » Vegetable (Chili) Sauce Solutions
Industrial Turnkey Plant Engineering (EPC)

Vegetable (Chili) Sauce Solutions

Turnkey hot chili sauce, garlic paste, and savory seasoning line featuring stem cutting, fine colloid milling, vacuum cooking blending, and hot glass jar filling.

Design Plant Capacity 500 - 5,000 kg/h
Target Agro-Produce Fresh Red Chili, Jalapeno, Garlic, Onion, Ginger, Seasonings
Workshop Footprint 150 - 600 m² (Custom CAD)
Automation Architecture Central Siemens PLC Linked
Inquire for Complete EPC Line Proposal » Request 3D CAD Layout

System Engineering Description & Technical Scope

Plant Architecture
Vegetable (Chili) Sauce Solutions

Our Vegetable and Chili Sauce Turnkey Solution is built for hot pepper sauce, sriracha, salsa, chili paste, and savory condiment production. From dry/wet chili destemming, bubble washing, crushing, ultra-fine colloid milling, jacketed kettle cooking & flavor blending, to piston piston paste filling, metal detection, capping, and label application.

Key System Features

  • Ultra-Fine Colloid Milling: Micro-grinding shear technology produces ultra-smooth, homogeneous chili emulsions.
  • Planetary Scraped Surface Kettle: Hemispherical steam jacketed kettle with Teflon scrapers prevents burning and ensures even cooking.
  • Hot Fill & Piston Dosing: High-precision positive displacement filler accommodates chunks, seeds, and thick viscous sauces cleanly.

Key Line Machinery & Workshop Installation Gallery

Verified SUS304 Builds

Featured sanitary machinery and turnkey workshop integration units custom fabricated for Vegetable (Chili) Sauce Solutions. Precision engineered for high continuous yield and zero cross-contamination:

Turnkey Chili Sauce Turnkey Workshop Installation Unit 01

Turnkey Chili Sauce Turnkey Workshop Installation

Clean sanitary processing plant layout integrating infeed, coarse chopping, cooking and packing.

Electric Stirring Jacketed Sauce Cooking Kettle Unit 02

Electric Stirring Jacketed Sauce Cooking Kettle

360-degree planetary scraping agitator prevents paste scorching during high-temperature thermal frying.

Sanitary High-Shear Colloid Mill Homogenizer Unit 03

Sanitary High-Shear Colloid Mill Homogenizer

All-stainless vertical inline colloid mill dispersing chili mash and seasonings into ultra-fine smooth emulsion.

End-to-End Processing Flowchart & Stage Pipeline

Automated Continuous Flow

The processing line operates as an uninterrupted sanitary sequence. Raw agricultural produce transitions through sequential mechanical, hydraulic, and thermal treatment zones synchronized by Siemens variable-speed frequency drives:

STAGE 01

Flume Soaking & Infeed

Input: Field Harvest Trucks

Heavy sediment settling flume separates rocks and soil clumps from raw tomatoes through hydraulic buoyancy.

STAGE 02

Roller Inspection & Trimming

State: 100% Ripe Selected Fruit

Rotating stainless steel roller inspection conveyors allow sorting operators to cull green or defective fruit.

STAGE 03

Hot-Break / Cold-Break Chopper

State: Crushed Seed & Pulp Slurry

Rapid thermal tubular inactivation of pectin enzymes preserves high natural viscosity and vibrant red color.

STAGE 04

Double-Stage Turbo Pulper

State: Pure Strained Puree

High-speed rotary scraper blades force tomato pulp through fine sieves while discharging skins and seeds separately.

STAGE 05

Forced Circulation Evaporator

State: Concentrated 28-38% Brix

Multi-effect falling film and forced circulation vacuum evaporators concentrate purees at low thermal degradation.

STAGE 06

UHT Sterilization & Aseptic Fill

Output: 220L Aseptic Bags in Drums

Flash tubular sterilization at 115°C followed by high-barrier aseptic valve filling into export steel drums.

Complete Line Machinery Configuration Matrix

100% SUS304 Standard

Every component is built with food-contact certified SUS304 stainless steel and IP65 waterproof electric enclosures:

Process Workstation Core Equipment Unit Installed Power Sanitary Material Standard Interlocked Automation Role
01. Reception & Prep Raw Produce Infeed & Soaking Elevator 1.5 - 2.2 kW SUS304 Sanitary Grade Ultrasonic level sensors pace infeed automatically based on washing capacity.
02. Primary Washing High-Pressure Vortex / Bubble Washer 4.0 - 7.5 kW SUS304 + Nylon Brushes Timed air agitation and water cycling pump with automated overflow skimming.
03. Precision Processing Industrial Slicer / Dicer / Peeling Station 3.0 - 5.5 kW Hardened SUS420J2 Blades Variable inverter motor adjusts cutting RPM to produce harvest hardness.
04. Sanitization & Wash 4°C Chilled Ozone Sanitizing Tank 5.5 - 11.0 kW SUS304 Double Jacketed Continuous temperature loop and digital ORP ozone dosage regulation.
05. Dewatering / Dry Continuous Air Knife / Belt Dryer 7.5 - 18.5 kW SUS304 Perforated Mesh High-static centrifugal blowers strip surface moisture down to target standard.
06. Central Automation Central Siemens Touchscreen PLC Panel 24V DC Logic IP65 Enclosure with A/C Centralized one-touch start/stop, individual speed synchronization, and fault alarms.

Plant Utility & Energy Balance Sheet

Project Feasibility Benchmarks

Engineered for maximum resource efficiency, our lines feature closed-loop water recirculation and low heat radiation losses:

Electric Power Supply

35 - 120 kW (380V/220V/440V, 50/60Hz 3-Phase). Tailored to client local electrical transformer specs.

Clean Water Demand

1.5 - 3.5 m³/h make-up water. High-efficiency rotary drum filtration reduces freshwater usage by 60%.

Steam / Heating Energy

300 - 800 kg/h saturated steam (Optional: Integrated natural gas burner or high-efficiency heat pump).

Compressed Air Source

0.6 - 0.8 MPa dry clean air. Required for pneumatic sorting flappers, peeling jets, and packaging cylinders.

HADOF 4-Stage EPC Turnkey Delivery Protocol

Full Lifecycle Guarantee
Phase 01: Engineering
Custom 3D CAD Planning

We provide full CAD/3D building layouts, floor drainage plans, and electrical drop schedules tailored to your facility footprint.

Phase 02: Manufacturing
100% FAT Factory Acceptance

Continuous 48-hour water, electrical, and raw product load testing in our factory with live HD video streaming prior to container packing.

Phase 03: Field Deployment
Overseas Commissioning

Senior mechanical engineers and electrical technicians dispatched to your jobsite for physical assembly, wiring, and operator training.

Phase 04: Plant Lifecycle
72-Hour Rapid Spare Parts

Stocked inventory of critical mechanical seals, bearings, heating elements, and blades with global air courier dispatch within 72 hours.

Overseas Commissioned Plants & Case Studies

View All Project Cases →

Request Complete Plant Engineering Proposal & Factory CAD

Speak directly with our senior process engineers. Submit your raw material condition, planned output, and workshop space for a customized quotation within 24 hours.

Direct Senior Engineering Desk

WhatsApp: +86 15239453015

Email: [email protected]

Hours: Monday – Saturday (8:00 – 18:00 GMT+8)

Request Line Engineering Proposal

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